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HVAC blower stopped working

11K views 7 replies 5 participants last post by  TD1932  
#1 ·
I’ve seen some information about 991 blowers issues but less for the 981 despite sharing all the same components. Has anyone else had their blower just stop working?

Mine stopped working yesterday while leaving work and the vented seats do not function either but luckily the seat heating element does. Battery was fully charged my drive is 50 miles each way and the weather was above freezing yesterday(33-37f) and today (47f) Car is a daily driver and didn’t sit for than 1-2 day over the weekend.

About two weeks ago in 20f weather it stopped blowing but you could feel some warmth towards the vent (I also swear the ventilated seat worked then) and it resolved itself being in a heated garage for 30 minutes and worked fine until now. Now there isn’t any warmth from the vent.

My bet is it’s the blower motor controller/resistor but it might be the blower motor itself. Car is still under warranty luckily and I will post what the resolution is for this.
 
#3 ·
I haven’t been home this weekend and my girlfriend won’t put up with me checking fuses while street parked outside her house. My service manager is pretty good and scheduled me in for tomorrow while on his day off.

If in fact it is the fuse I would want them to track down why it blew and get that addressed as it is sure to be a warranty covered issue.
 
#4 ·
I have the opposite problem. I can't get the blower to shut off. The fuse is on the right side fusebox (when sitting in the car) and is the A row, right side lower. A large 40A fuse.

There is a controller that the module below the radio talks to. If that lights up, the controller could be bad or your blower is broken or some debris has blocked the fan itself.


V6
 
#6 · (Edited)
My 2015 Cayman heat/ac/defrost blower quit a few days ago after the car had sat in the cold (down to single digits Fahrenheit) for a couple of weeks. I tried the trick of spinning the fan by hand but it still won't come on. Also switched the fresh air blower fuse with a spare fuse, but it had no effect. My Autel diagnostic device says there are no codes. My battery is only a few years old, I keep it on a tender mostly, and everything else (including heated and cooled seats) is working. Could it be the controller/resistor, or would a failed controller/resistor throw a code? Other thoughts? Thanks in advance.
 
#7 · (Edited)
I thought I'd update this (not seeing any replies). TL;DR -- I had to replace both the regulator and motor, and was able to DIY it.

I first bought and installed a new Mahle-Behr aftermarket regulator. This caused the blower to run, but randomly, including sometimes with the engine off. I removed the blower fuse -- location shown in the owners' manual -- to save the battery and took the car to the dealer. The dealer, using its PIWIS, diagnosed a short in the blower motor. They recommended a new blower motor and regulator, saying that the failing blower motor short could have damaged the new regulator and that it would be most efficient to change both at the same time (I agree with this last part, at least).

The dealer wanted nearly $2,700 to provide and install a new blower motor and regulator, including almost $1,800 for the parts. I balked at the parts price and decided to attempt the work myself. I was able to easily find the Porsche genuine regulator and blower motor for a total of $900 (getporschesilverspringparts.com) and to install both of them, and to clear the codes with my Autel device. Everything works great now, fingers crossed. Many thanks to those who provided detailed guides here.

What I didn't see here was how to replace the blower motor. The steps to get to the motor are the same as for the regulator, but getting the motor out and in is a pain because it is very tight fit, particularly the installation. The Pelican Parts guides for a 991 are helpful, but even they don't show how to get the motor out and in from the housing.

I'd add the following tips for the whole operation based on my limited experience (this is for a LHD US car), to the extent they are helpful to anyone attempting this.

  1. You don't need to remove any of the dash vents (I saw somewhere that somebody recommended removing one of them).
  2. To remove the cupholder mechanism, you need to push up on the two spring clips as shown in the DIY guide here. That required a surprising amount of force to push them up.
  3. Once all of the screws holding the glove box to the dash are removed, you may need to pry the top of the box down from the dash because there is a clip/guide near each top corner of the box holding it to the dash. Use a trim tool.
  4. You don't have to remove/detach the electronics from the inside of the glove box (which I couldn't pry out), or even the footwell light, to replace the regulator or motor. Rather, I rested the glove box on a cardboard box after detaching it from the dash, which left enough slack in the wires to avoid any damage and just enough room to complete the other tasks. Mind the wires for the glove box light as they detach easily.
  5. Lowering the passenger knee airbag was a bit scary, even though I had disconnected the negative battery cable, but I think it is impossible to get the blower regulator and motor out without doing so because the airbag blocks the air duct you have to remove. You have a lot more room to remove the duct, regulator and motor if you remove completely the two screws holding the bag and lower it to the floor -- again, no need to disconnect any wires. The airbag is held with two E30 torx screws, which the manual says should be reinstalled with 13NM of torque. (This is the same prescribed torque for the two E30 screws holding the glove box, but the T25 screws take only 3.2NM.)
  6. Once you get the dash and airbag lowered, and the floor vent tube wiggled off, you can remove the regulator and blower motor.
  7. You need a long T20 or extension to reach the four screws holding the motor, some nimble fingers to make sure you don't drop them into the dash, and a ton of patience to wiggle the motor out and in of its housing and the dash. It pulls out a bit and down, and I had to navigate a set of wires to the dash airbag mechanism which interfere with the removal and installation.
  8. JR Richardson's videos are also a godsend, and point out that the relevant parts and configuration of the 981 are the same for a 991, so guides for the 991 that you find on Pelican or elsewhere are equally helpful.
  9. The whole operation requires a lot of back-bending and reaching, which probably would be easier if the car is on a lift (I don't have one). It took me about 3.5 hours the second time to change both the regulator and blower motor and put everything back, but it would've gone alot faster with an electric driver/screwdriver. There's just not a lot of room for a ratchet for the screws holding the airbag or several of the screws holding the dash. I think the dealer said it takes ~4 hours, so I guess I wasn't too slow.
 
#8 ·
Hey guys, I found this thread helpful. my '15 C2 had the fan stop. replaced the resistor with a HUCO brand one from FCP. ran for about 5 min. Ordered a new fan, Neissens brand - $200 vs $600. swapped it out, ran intermittently. Ordered the OEM BEHR brand resistor, seems to all be workign perfect now. I would guess my OEM fan is just fine, I got a crappy off-brand resistor. The box had an "X" marked on the top with a sharpie, for all I know I could have gotten one that had been returned.