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Underbody Panel Stud Repair -- Rivnut and Rivstuds

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9K views 5 replies 4 participants last post by  CBRacerX  
#1 ·
Hey All,

Some of you may be aware that the fiberglass/plastic panel at the rear of the underbody of the car is held in place by tapping screws and plastic nuts.

An issue that I have experienced recently is finding a good way to repair the broken studs used to hold the plastic nuts, which in turn hold the panel to the underbody.

I'm referring to this piece (part #5 -- long horizontal piece)
Image


The studs are tac welded at the factory to the underbody and hold this piece with the plastic nuts (part #2)
Image


If too much torque is applied, the studs simply snap off.

I think I found a unique way to fix this common issue: Rivnut and Rivstud

Website: Custom Rivnuts Fasteners and Plusnuts - Rivnut Blind Fasteners at Cardinal Components

Depending on how one wishes their plan of attack
(1) simply not using the plastic nut and using a tapping screw or
(2) continue using the plastic nut.

Plan of Attack -- Course 1.
Image

Based on the part specifications from the second image, the plastic nuts are M5 sized, so finding a corresponding M5 Rivnut is necessary and available on pages 14-15 of the company's catalog (Rivnut® – Flat Head Round Body Open End)

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Plan of Attack -- Course 2.
Image

Same as above, except using the Rivstud. I think this is better, and the stud (15mm = .6") is perfect in length.



I will make two repairs this spring, and will post pics.
 
#4 ·
Thanks guys!

I realize there was a thread on this, however, I was looking for a method that was not as involved as the other methods (JB Weld, rustproofing, welding, etc), yet providing a very reliable and permanent fix.
 
#5 · (Edited)
Keep in mind that, with those rivet nuts/studs, you will need to drill holes up into the floor, risking drilling into anything on the other side (like wires, hoses or carpets). Also, you will still need to deal with waterproofing -- put some silicone or something on the rivets before installing them. And, you will have to deal with the bump sticking up on the top side of the floor, although it should be small enough to not be noticeable through the floor padding.

You might also want to consider pulling up the carpeting so you can put a reinforcement washer on the inside of the rivets before setting them -- the floor sheet metal might not be thick enough to hold the rivets securely.

Finally, you will need a special tool for installing those rivets. They're too big to use a normal hand pop-rivet gun.

If you do decide to use the rivets, please let us know how it works out (pics, too, please).